Difference between revisions of "CZ20/Assembly"

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==  Content of ziplockbag==
 
==  Content of ziplockbag==
  
* flex cable
+
* 1x flex cable
 
* 2x speaker
 
* 2x speaker
 
* 2x board to board plastic connector
 
* 2x board to board plastic connector
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[[File:Parts_badge_1.jpg|500x500px|Parts]]
 
[[File:Parts_badge_1.jpg|500x500px|Parts]]
  
Front side of the flat cable
+
Front view of the flat cable
  
 
[[File:Parts_badge_2.jpg|500x500px||Parts]]
 
[[File:Parts_badge_2.jpg|500x500px||Parts]]
  
Back side of the flat cable
+
Back view of the flat cable
  
 
== Assembly of the speaker board ==
 
== Assembly of the speaker board ==
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[[File:mount_right_speaker.jpg|500x500px|mount right speaker]]
 
[[File:mount_right_speaker.jpg|500x500px|mount right speaker]]
  
Be very carefull with the wires to not bend them to hard. they might break off when handle to harsh.
+
Be very careful with the wires to not bend them too much. they might break off when handle too roughly.
  
 
Connect the Left speaker cable to the connector with the label "L".
 
Connect the Left speaker cable to the connector with the label "L".
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[[File:connect_speakers.jpg|500x500px|connect both speakers]]
 
[[File:connect_speakers.jpg|500x500px|connect both speakers]]
  
== Assambly of the main board ==
+
== Assembly of the main board ==
  
Now its time to build up the main board
+
Now it’s time to assemble the main board
  
 
[[File:Front_badge.jpg|500x500px|front of badge]]
 
[[File:Front_badge.jpg|500x500px|front of badge]]
  
Front side of the badge. the top side has 5 touch buttons.
+
Front side of the badge. the top end has 5 touch buttons.
  
 
[[File:Backside_badge.jpg|500x500px|backside of the badge]]
 
[[File:Backside_badge.jpg|500x500px|backside of the badge]]
  
Backside of the main board
+
Rear side of the main board
  
 
[[File:mount_standoffs.jpg|500x500px|mount the standoffs]]
 
[[File:mount_standoffs.jpg|500x500px|mount the standoffs]]
  
Place the standoffs at the 4 corners of the main board. the holes on the top side are inside of the keypad area.
+
Insert the standoffs in the holes on the 4 corners of the main board. the holes on the top side are in the keypad area.
  
 
[[File:mount_rubber_keypad.jpg|500x500px|mount rubber keypad]]
 
[[File:mount_rubber_keypad.jpg|500x500px|mount rubber keypad]]
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[[File:nut_top_and_bottom.jpg|500x500px|nut top and bottom]]
 
[[File:nut_top_and_bottom.jpg|500x500px|nut top and bottom]]
  
Place the flat side of the nut down towards the rubber keypad. and screw them on the standoffs.
+
Place the flat side of the nut down towards the rubber keypad and screw them onto the standoffs.
 
 
Left nut on the picture has the flat side showen
 
  
 
[[File:mount_nut_secure_rubber_pad.jpg|500x500px|secured the keyad with the nuts]]
 
[[File:mount_nut_secure_rubber_pad.jpg|500x500px|secured the keyad with the nuts]]
  
Secure al the four nuts. the rubber will squize a bit out. but dont tighten it too much. other wise you will destory the rubber.
+
Secure all four nuts but don’t tighten them too much, otherwise you will damage the silicone.
  
 
== Assembly of the main board to the speaker board ==
 
== Assembly of the main board to the speaker board ==
  
Connect the sound board with the main board and connect them electricaly.
+
Attach the sound board to the main board and connect them electrically.
  
 
[[File:mount_pcb_connectors.jpg|500x500px|mount pcb to pcb connector]]
 
[[File:mount_pcb_connectors.jpg|500x500px|mount pcb to pcb connector]]
  
Mount the pcb to pcb 3D printed connector.
+
Mount the 3D printed corner connectors on the PCB.
 
 
This requirs some fource to press them on.
 
  
Best is to press them on from the side one by one.
+
This requires some force. In our experience it is best to press them onto the PCB from the side one by one.
  
[[File:sound_board_to_main_pcb.jpg|500x500px|mount sound board to the main board]]
+
[[File:sound_board_to_main_pcb.jpg|500x500px|connect sound board to the main board]]
  
 
Connect the sound board by pressing it from the top down.
 
Connect the sound board by pressing it from the top down.
  
Press the left side and then the right side down till its sits.
+
Press the left side and then the right side down till it snaps into place.
  
 
[[File:Backside_connected_pcbs.jpg|500x500px|backside connected pcbs]]
 
[[File:Backside_connected_pcbs.jpg|500x500px|backside connected pcbs]]
  
How the backside looks.
+
Rear view.
  
 
[[File:mount_flat_cable.jpg|500x500px|mount flat cable]]
 
[[File:mount_flat_cable.jpg|500x500px|mount flat cable]]
  
Mount the flat cable on the audio board. Warning! the flat cable is fragile!
+
Connect the flat cable to the audio board. Warning! the flat cable is fragile!
  
Be sure to stick it in straight so it wont short out the pins inside the connector.
+
Make sure the flat cable is straight to prevent it from shorting out pins inside the connector.
  
If a short on the speakers pins exist it might blow out the amplifire IC.
+
A short circuit will most likely damage the amplifier circuit and there will be no audio!
  
 
[[File:mount_flat_cable_2.jpg|500x500px|mounnt flat cable]]
 
[[File:mount_flat_cable_2.jpg|500x500px|mounnt flat cable]]
  
mount the flat cable on the main board. Warning! the flat cable is fragile!
+
Connect the flat cable on the main board. Warning! the flat cable is fragile!
  
 
[[File:Side_view_flat_cable.jpg|500x500px|side view flat cable]]
 
[[File:Side_view_flat_cable.jpg|500x500px|side view flat cable]]
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== Connect the badge ==
 
== Connect the badge ==
  
Now that you have finnished building your badge its time to power it up and watch the first boot :)
+
Now that you have finished building your badge its time to power it up and enjoy the first boot :)
  
 
[[File:USB_C_cable.jpg|500x500px|connect usb c cable]]
 
[[File:USB_C_cable.jpg|500x500px|connect usb c cable]]
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....
 
....
  
Profit :)
+
Have FUN :)
  
  
 
CZ20 badge team
 
CZ20 badge team

Revision as of 22:07, 20 July 2020

The CZ20 badge

The following items are included in your received package.

  • badge main board
  • badge speaker board
  • silicon touch buttons
  • ziplock bag with parts

CZ20 badge kit

The CZ20 badge

Content of ziplockbag

  • 1x flex cable
  • 2x speaker
  • 2x board to board plastic connector
  • 4x stand off post
  • 4x nut

Parts

Front view of the flat cable

Parts

Back view of the flat cable

Assembly of the speaker board

The following parts are needed to assemble the speaker board.

  • 2x speaker
  • badge speaker board

parts needed to assembe speaker board

Remove the white sticker from the speaker and place the speaker in the left circle with the cables pointing left.

mount left speaker

Remove the white sticker from the speaker and place the speaker in the right circle with the cables pointing right.

mount right speaker

Be very careful with the wires to not bend them too much. they might break off when handle too roughly.

Connect the Left speaker cable to the connector with the label "L".

Connect the Right speaker cable to the connector with the label "R".

connect both speakers

Assembly of the main board

Now it’s time to assemble the main board

front of badge

Front side of the badge. the top end has 5 touch buttons.

backside of the badge

Rear side of the main board

mount the standoffs

Insert the standoffs in the holes on the 4 corners of the main board. the holes on the top side are in the keypad area.

mount rubber keypad

Place the rubber keypad on the main board and press the rubber over the threads of the standoffs.

nut top and bottom

Place the flat side of the nut down towards the rubber keypad and screw them onto the standoffs.

secured the keyad with the nuts

Secure all four nuts but don’t tighten them too much, otherwise you will damage the silicone.

Assembly of the main board to the speaker board

Attach the sound board to the main board and connect them electrically.

mount pcb to pcb connector

Mount the 3D printed corner connectors on the PCB.

This requires some force. In our experience it is best to press them onto the PCB from the side one by one.

connect sound board to the main board

Connect the sound board by pressing it from the top down.

Press the left side and then the right side down till it snaps into place.

backside connected pcbs

Rear view.

mount flat cable

Connect the flat cable to the audio board. Warning! the flat cable is fragile!

Make sure the flat cable is straight to prevent it from shorting out pins inside the connector.

A short circuit will most likely damage the amplifier circuit and there will be no audio!

mounnt flat cable

Connect the flat cable on the main board. Warning! the flat cable is fragile!

side view flat cable

Side view of the installed flat cable

Connect the badge

Now that you have finished building your badge its time to power it up and enjoy the first boot :)

connect usb c cable

Connect the USB C cable.

Turn the badge so you can see the front side ;)

Connect it to your PC.

....

Have FUN :)


CZ20 badge team